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class="newsIndex_header">微量润滑应用在立车加工的技术及要求</h1><div class="newsIndex_headerBottom"><p class="headerBottomTime"><span>发布时间：</span><b>2019-08-14</b></p><p class="headerBottomLook"><span>浏览次数：</span><b>3248</b></p></div><div class="newsIndex_seo_content has_imgs" ><div><img class="zhanwei"/><div class="style_reset self_style"><strong>微量润滑</strong>应用于立式车床加工有外部喷油型与内冷型两种应用形式。<br /> 微量润滑外部喷油型装置安装方便，喷嘴位置在外对加工点喷射只要不影响换刀及其他部件的运动就满足要求。<br /> 微量润滑内冷型装置，是植物性润滑油在设备中形成纳米级颗粒并以悬浮油雾粒子的形式通过压缩空气喷射至刀具出口形成油雾后喷射在加工点，这其中的关键在于保持悬浮粒子的可靠流动，因此机床结构设计时应确保悬浮粒子的稳定输送和通道的密封可靠，选配的夹具与切削工具需要有中心通孔已确保润滑油雾粒子能到达切削区域。<br /> 立式车床既可应用内冷型装置润滑，也可以应用外部给油型微量润滑?？筛莼驳木咛迩榭雠浔肝⒘咳蠡低?。立车多不具有内冷通道，因此常采用外设喷嘴输送MQL油雾对切削工具加工过程的切削区域进行润滑。下面简述其特点:<br /> 当微量润滑装置接收到加工信号时，喷油系统进入工作状态，润滑油由进口微型气动润滑泵按设定频率给油，在喷嘴处形成喷射的油雾颗粒到达工件表面。各个润滑点的压缩空气保持常给状态，当加工结束时，润滑装置同时断电停止工作。给油频率的调节按照喷射区域形成油膜为标准。<br /> 系统低液位监测能在低油位时给出报警，给润滑系统维护人员提示需要加油，低液位报警信号可以与机床报警系统链接。<br /> 外喷型润滑采用精确计量的微量润滑技术，精确油量，节省油量消耗，可靠的将润滑油在终端以微小油雾颗粒的形式喷射在工件和切削工具表面，形成润滑油膜。<br /> 1、<strong>微量润滑</strong>能大量的节省油量消耗，不会造成浪费。<br /> 2、润滑介质消耗量非常低，以ml/h位单位计量。<br /> 3、油量精确计量及供给准确。<br /> 4、系统运动部件少，运行可靠维护量小。<br /> <p> 5、油气管路布置简单，易于安装维护。 </p> <p> <img src="https://cmsimg01.71360.com/data/20190813/11u1835/public/2019081316500920064.jpg" title="微量润滑装置" alt="微量润滑装置" /> </p> <p> 浦绿倍的特点：<br /> 浦绿倍是日本富士BC技研株式会社在中国的全资子公司。日本富士BC技研株式会社成立于1972年5月，专业从事切削工具、切削油、供油装置的研发、制造、进口、销售等工作。是微量润滑（MQL）技术研究开发、制造和技术服务的行业领先者。微量润滑给油装置早源自美国，经过我们20多年来的不懈研发，现在我们的产品已大量装载在自动换刀数控机床上，而且还向美国输出新装置和技术。在日本、欧美等发达国被大量采用，获得了其他产品难以超越的经济效益和社会效益。 </p> <p> <br /> Bluebe浦绿倍微量润滑系统由美国宇航产业中的难切削材料而开发的具有高润滑性油剂及能将极微量油准确喷到加工部位的给油装置组成，是在生产现场可使您放心使用的切削油系统。富士BC技研通过普及微量润滑（MQL）加工，提升效率，改善工作环境，降低成本。 </p> <p> <img src="https://cmsimg01.71360.com/data/20190802/11u1835/public/2019080217162251578.png" title="微量润滑品牌" alt="微量润滑品牌" /> </p> <p> <strong>微量润滑</strong>加工的优势：<br /> 微量润滑（MQL）技术，在金属切削领域、机械加工领域的成功的应用，完全可以替代传统的冷却液，达到节能减排之效果。实现无限接近于干式的准干式加工，尤其在铜、铝等几乎所有金属以及超硬材料的切断、磨具加工、深孔钻和重型冲轧等方面都有突出表现。具体优点如下：<br /> ①作业现场环境的改善<br /> ②工厂废弃物的削减=环境?；?br /> ③废油处理费用削减<br /> ④油剂维持管理费削减　 <br /> ⑤消费电力（循环泵）的削减<br /> ⑥与水溶性切削液加工对比有工具寿命延长的优势 <br /> ⑦清洗工序的简单化<br /> <img src="https://cmsimg01.71360.com/data/20190806/11u1835/public/2019080617063715512.jpg" title="微量润滑品牌" alt="微量润滑品牌" /><br /> 浦绿倍能够使您放心的5点：<br /> 1、经验丰富的销售工程师前往查看您的设备，为您提出微量润滑（MQL）加工的方案。<br /> 2、向您提供样机，让您亲自体验微量润滑（MQL）加工的效果。<br /> 3、向客户开放可以进行微量润滑（MQL）加工的数控机床实验中心。当您的设备无法实验时，可以通过实验中心的机床来完成实验。<br /> 4、在您现有设备上进行安装。<br /> 5、通过我们的维护、管理、服务网络对客户厂商做好跟踪服务。<br /> </p></div><div style="float: right;margin-top: 20px;" class="articleSource"></div></div></div></div></div></div></div></div><div class="layout_footer"><div class="footer_attestation"><div class="footer_attestation_frame" style="width: 1200px;"><div class="big_vip_part version3 " style="top:0px;left:423px;"><div class="base_big_vip_part main_big_vip_part"><div class="big_vip_icon"><img src="https://staticjs.71360.com/3/static/image/big_vip_icon.png" /></div><div class="words_content"><p 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